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  2. Onsite Process Engineer jobs in the United States

Onsite Process Engineer jobs in the United States

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Process Engineer Jobs in the USA — On-Site Opportunities Await

The manufacturing sector across the USA continues to expand, creating steady demand for skilled process engineers who keep production lines efficient and compliant. Companies are currently hiring for 500+ on-site positions, reflecting strong demand for this role. The opportunity suits professionals ready to make an immediate, hands-on impact.

Successful candidates typically bring strong knowledge of Six Sigma and Lean manufacturing principles, along with hands-on experience in process optimization, root-cause analysis, and equipment troubleshooting. Employers also value clear communication skills, since professionals in this field often collaborate with quality, maintenance, and production teams. Familiarity with data analysis tools and a solid understanding of safety regulations further strengthens a candidate's profile for this position.

On-site work remains the standard for process engineer positions, since direct access to equipment, production floors, and cross-functional teams is essential for diagnosing issues quickly and implementing improvements. Across the USA, manufacturers in automotive, pharmaceutical, and food production industries are expanding their teams, driving steady regional demand and creating a favorable outlook for professionals seeking stable, long-term on-site roles.

If you're ready to advance your career and contribute to operational excellence, now is an excellent time to explore process engineer jobs in the USA. Global Work AI connects talented specialists with employers looking to hire a process engineer, making it easier to find the right fit and take the next step forward.

Frequently Asked
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Everything you need to know about
finding your next role
  • What is the average salary for a process engineer in the USA?

    In the USA, a process engineer typically earns roughly $85,000 to $115,000 a year, with pay shifting by industry, location, and experience. Manufacturing, chemicals, food production, and energy facilities often sit near the middle of that range, while high-demand metro areas or specialized plants may pay more. On-site roles can also include bonuses, overtime, or shift premiums. Comparing listings by sector and region can give a clearer picture, especially when evaluating total compensation instead of base salary alone.
  • What skills are most important for a process engineer in a manufacturing or chemical plant?

    Strong process engineering work in a manufacturing or chemical plant depends on technical problem-solving, data analysis, and a solid grasp of unit operations, process control, and equipment behavior. Employers in the USA also value root-cause analysis, Lean or Six Sigma methods, CAD or P&ID reading, and clear communication with operators, maintenance teams, and QA staff. Because this is an on-site role, hands-on troubleshooting matters as much as theory. Reviewing current job postings can help show which tools and certifications appear most often.
  • What does a process engineer do on-site day to day?

    Day to day, an on-site process engineer usually monitors production data, checks equipment performance, and works with plant teams to keep output stable and efficient. In a USA manufacturing or chemical setting, that can mean investigating bottlenecks, testing process changes, supporting start-ups, and documenting standard operating procedures. The role often includes plant walks, meetings with operations and maintenance, and follow-up on corrective actions. Each site is different, so comparing several job descriptions can help you see how responsibilities shift by plant type.
  • What safety, quality, and compliance responsibilities does a process engineer have on-site?

    Safety and compliance are central to this role in the USA, especially in regulated plants where process engineer decisions can affect workers, product quality, and environmental performance. Common duties include supporting OSHA-aligned practices, participating in hazard reviews, maintaining process documentation, and helping meet FDA, EPA, or ISO requirements when relevant. Quality checks, deviation reviews, and change-control tracking are also common. On-site engineers often work closely with EHS and QA teams, so checking the compliance focus in each listing is wise before applying.
  • What kind of experience is typically required for a process engineer position?

    Most employers in the USA look for a bachelor's degree in chemical engineering, mechanical engineering, industrial engineering, or a related field, plus practical exposure to plant operations. Many process engineer roles ask for 2 to 5 years of experience in manufacturing, chemicals, or another production environment, though some companies hire strong entry-level candidates with internships or co-op work. Familiarity with process improvement tools and safety standards helps. Reviewing openings side by side can clarify whether a site wants broad plant experience or deeper specialization.
  • What does the hiring process usually look like for a process engineer job?

    Hiring for an on-site process engineer in the USA often starts with an HR screen, followed by one or more interviews with engineering, operations, and plant leadership. Many employers use technical questions, case studies, or problem-solving scenarios to assess process improvement thinking, safety judgment, and communication skills. Some plants also include a site tour or panel interview. Depending on the facility, background checks and drug screening may be part of the process. Looking at recent listings can help you prepare for the most common steps.
  • What career growth opportunities are available for a process engineer?

    A process engineer can move into senior engineering, plant leadership, continuous improvement, or technical specialist tracks, depending on performance and interest. In the USA, many professionals grow into production manager, operations manager, quality manager, or plant manager roles, while others specialize in process design, automation, or reliability. On-site experience is especially valuable because it builds cross-functional insight and problem-solving depth. If you are mapping a long-term path, compare openings for related roles to see which skills employers reward most often.

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500+ jobs found

  • Corbion

    Corbion

    Today

    Process engineer - technologist

    At Corbion, we exist to champion preservation in all its forms, preserving food and food production, health, and our planet. The Corbion facility based in Blair, Nebraska is expanding our engineering...

    onsite, Blair, NV, United States
    Full TimeJunior (<2 years)
  • Commonwealth Fusion Systems

    Commonwealth Fusion Systems

    Today

    Staff process engineer

    About Commonwealth Fusion Systems: Commonwealth Fusion Systems is on a mission to deliver the urgent transition to fusion energy. Combining decades of research, top talent, and new technologies,...

    onsite, Devens, MA, United States
    $152k – $230k/yrFull TimeLead / Manager
  • CHS, Inc.

    CHS, Inc.

    2 days ago

    Process engineer - oil refinery

    CHS Inc. is a leading global agribusiness owned by farmers, ranchers and cooperatives across the United States that provides grain, food and energy resources to businesses and consumers around the...

    onsite, McPherson, KS, United States
    Full TimeJunior (<2 years)
  • ADF Engineering

    ADF Engineering

    2 days ago

    Process engineer 1

    ADF Engineering, Inc. of Miamisburg, OH is looking to hire a full-time Process Engineer I. We offer competitive pay and generous benefits. Do you enjoy the professional camaraderie and collaboration...

    onsite, Miamisburg, OH, United States
    Full TimeJunior (<2 years)
  • Biosphere

    Biosphere

    3 days ago

    Process engineer

    About the Role We are looking for a Process Engineer to support the design of our 20 m³ demonstration facility and to build and run pilot-scale UV bioreactors. The work is split between design and...

    onsite, Oakland, CA, United States
    Full TimeJunior (<2 years)
  • TWD Technologies Ltd.

    TWD Technologies Ltd.

    3 days ago

    Intermediate process engineer

    Intermediate Process Engineer TWD is an engineering, procurement, and construction management consulting company providing project development, execution and specialty engineering services for the...

    onsite, Pittsburgh, PA, United States
    Full TimeMiddle (2-4 years)
  • Manus

    Manus

    6 days ago

    Process engineer

    Process Engineer Augusta, Georgia, Full-time Manus works across industries and value chains to accelerate the transition to BioAlternatives – better performing and more sustainable versions of...

    onsite, Augusta, GA, United States
    $105k – $130k/yrFull TimeLead / Manager
  • Balchem Corporation

    Balchem Corporation

    6 days ago

    Process engineer

    COMPANY OVERVIEW Balchem is committed to making the world a healthier place by delivering trusted, innovative, and science-based solutions for the health and nutritional needs of the world. Balchem...

    onsite, Montvale, NJ, United States
    $100k – $130k/yrFull TimeLead / Manager
  • Brindley Engineering

    Brindley Engineering

    6 days ago

    Sr. process engineer

    Job Description: Detail-oriented, reliable, creative team player to lead/assist in process design for new and existing facilities. Analyze, calculate, and design new or revamped process equipment in...

    onsite, Lisle, IL, United States
    $140k – $185k/yrFull TimeSenior (5+ years)
  • Huntsman Corporation

    Huntsman Corporation

    7 days ago

    Process engineer

    Job Description: The Process Engineer provides technical support, monitoring, and continuous improvement for assigned production units and products at the McIntosh site. The position serves as the...

    onsite, McIntosh, AL, United States
    Full TimeSenior (5+ years)
  • Quabbin Wire & Cable Co., Inc.

    Quabbin Wire & Cable Co., Inc.

    7 days ago

    Process engineer

    Quabbin Wire & Cable has manufactured high-quality electronic cables for industrial/commercial ethernet, audio/visual/lighting, and general-purpose applications since 1975. As a privately owned...

    onsite, Ware, MA, United States
    $78k – $93k/yrFull TimeJunior (<2 years)
  • Calumet

    Calumet

    8 days ago

    Process engineer

    Who are we? At Calumet we deliver innovative specialty products trusted by companies across the globe. We are the foundation to everyday essential products that help millions of people live and...

    onsite, Indpls, IN, United States
    Full TimeJunior (<2 years)
  • Connect Tech Talent

    Connect Tech Talent

    9 days ago

    Process engineer

    Job Description Process Engineer Location: Jonesboro, Arkansas, USA Work Arrangement: Onsite Employment Type: Full-time, permanent Experience Required: 10–15 years Education: Bachelor’s degree in...

    onsite, Jonesboro, AR, United States
    Full TimeSenior (5+ years)
  • Onyx Specialty Processing

    Onyx Specialty Processing

    9 days ago

    Process engineer

    About Onyx Specialty Processing Onyx Specialty Processing is a surface finishing company in Decatur, Texas, serving the aerospace and defense industries. We do anodize, chem film, passivation, prime...

    onsite, Decatur, IL, United States
    Full TimeSenior (5+ years)
  • GENERA

    GENERA

    9 days ago

    Process engineer

    Job Details: Job Location: Vonore (VFP) - Vonore, TN Salary Range: Undisclosed The Process Engineer is a hands-on engineering role responsible for supporting process development, equipment operation,...

    onsite, Vonore, TN, United States
    Full TimeJunior (<2 years)
  • TEDIA COMPANY LLC

    TEDIA COMPANY LLC

    9 days ago

    Process engineer

    About Company: For over 50 years, Tedia has been a trusted leader, delivering the industry’s broadest portfolio of ultra-high-purity solvents to critical scientific markets. From bulk supply to...

    onsite, Fairfield, OH, United States
    Full TimeJunior (<2 years)
  • Phoenix Tailings

    Phoenix Tailings

    9 days ago

    Process engineer

    About Phoenix Tailings Phoenix Tailings is a rapidly growing clean mining and metals production startup focused on building a domestic supply of critical materials. Our Freedom Facility in Rochester,...

    onsite, Rochester, NY, United States
    $70k/yrFull TimeJunior (<2 years)
  • General Matter

    General Matter

    10 days ago

    Process engineer (new grad)

    About the Company General Matter is enriching uranium in America. Our goal is to design, build, and operate the world’s lowest-cost enrichment services in the United States. Our mission is to restore...

    onsite, Los Angeles, CA, United States
    $96k – $106k/yrFull TimeJunior (<2 years)
  • GEA Group

    GEA Group

    10 days ago

    Process engineer

    Responsibilities / Tasks GEA Group, founded in Germany in 1881, is a global leader in engineering solutions, serving industries such as food and beverage, pharma, dairy, and more. With over 18,000...

    onsite, Janesville, WI, United States
    $85k – $105k/yrFull TimeMiddle (2-4 years)
  • Ecolab

    Ecolab

    10 days ago

    Process engineer

    Ovivo Pure Water+, an Ecolab company, is seeking a highly motivated Process Engineer to join our Operations & Maintenance team. In this role, you will provide technical expertise and support for...

    onsite, Chandler, AZ, United States
    $100k – $125k/yrFull TimeMiddle (2-4 years)
  • Curtiss-Wright Corporation

    Curtiss-Wright Corporation

    10 days ago

    Process engineer

    Process Engineer As a Process Engineer, you will develop, optimize, and evaluate manufacturing processes from pilot phase through full-scale production, defining equipment and process requirements,...

    onsite, Round Rock, TX, United States
    $86k – $116k/yrFull TimeMiddle (2-4 years)
  • Kosmos

    Kosmos

    12 days ago

    Process engineer

    Large Manufacturing Plant has a need for a Process Engineer. This is a direct hire role with a full benefits package. Perform process optimization studies, plant trials, and technical evaluations of...

    onsite, Youngstown, OH, United States
    Full TimeJunior (<2 years)
  • PSI

    PSI

    13 days ago

    Process engineer

    Large Manufacturing Plant has a need for a Process Engineer. This is a direct hire role with a full benefits package. Perform process optimization studies, plant trials, and technical evaluations of...

    onsite, Cleveland, OH, United States
    Full TimeJunior (<2 years)
  • Primoris Services Corporation

    Primoris Services Corporation

    13 days ago

    Sr. process engineer

    Job Overview: Job Summary We are seeking an experienced Sr. Process Engineer to join our team at Primoris Services Corporation. This role involves optimizing existing processes, designing new process...

    onsite, Houston, TX, United States
    Full TimeSenior (5+ years)
  • UNACEM North America

    UNACEM North America

    14 days ago

    Process engineer

    Process Engineer Work location – Paulden, AZ Role Summary Provides technical expertise and process engineering support across cement manufacturing operations, ensuring safe, stable and efficient...

    onsite, Paulden, AZ, United States
    Full TimeJunior (<2 years)
  • Tailored Talent

    Tailored Talent

    15 days ago

    Process engineer

    Job Description Process Engineer Location: Ashtabula, OH The Process Engineer provides technical support to manufacturing operations with a focus on achieving plant objectives related to safety,...

    onsite, Ashtabula, OH, United States
    Full TimeJunior (<2 years)
  • ITAC

    ITAC

    17 days ago

    Process engineer

    ITAC serves Process & Industrial clients with integrated engineering and construction services for complex capital projects. We also offer specialty services including power systems services and...

    onsite, Mayfield, KS, United States
    $140k – $150k/yrFull TimeLead / Manager
  • Kunin Technologies

    Kunin Technologies

    17 days ago

    Process engineer

    WHO WE ARE Kunin Technologies is revolutionizing the critical mineral supply chain by implementing advanced separation systems with traditional unit operations to capture value from overlooked...

    onsite, Chattanooga, TN, United States
    $105k – $225k/yrFull TimeMiddle (2-4 years)
  • Energy Talent Search

    Energy Talent Search

    18 days ago

    Process engineer

    Energy Talent Search is working with an engineering company seeking a Chemical / Process Engineer in Houston, Texas. This position will support process design and engineering projects for chemical,...

    onsite, Houston, TX, United States
    $110k/yrFull TimeJunior (<2 years)
  • Converge

    Converge

    19 days ago

    Process engineer

    Job Description Job Title: Process Engineer – Gas Processing Location: Houston, TX Travel: Approximately 25%, primarily to field facilities About the Role: A leading independent midstream energy...

    onsite, Houston, TX, United States
    Full TimeJunior (<2 years)
  • Sanborn, Head & Associates

    Sanborn, Head & Associates

    19 days ago

    Process engineer

    Company Description Sanborn Head is an engineering and technical consulting firm serving a broad array of private, public, and institutional clients in the development, energy, industrial, and solid...

    onsite, Bedford, NH, United States
    $104k – $116k/yrFull TimeLead / Manager
  • Big West Oil

    Big West Oil

    19 days ago

    Process engineer

    Job Summary Do you want to be challenged by solving complex problems, troubleshooting refinery operations, and optimizing process units? How about creating meaningful change within the refinery...

    onsite, North Salt Lake, UT, United States
    Full TimeMiddle (2-4 years)
  • Bayer

    Bayer

    19 days ago

    Process engineer

    Ruveon™ is America's dedicated glyphosate company — the U.S. home of Roundup® and the weed control American agriculture is built on. We're building a focused, fast-moving team, and we'd like to hear...

    onsite, Muscatine, IA, United States
    $63k – $95k/yrFull TimeJunior (<2 years)
  • Sasol

    Sasol

    21 days ago

    Process engineer

    A job at Sasol is a career made by you, with purpose, development opportunities, benefits to support every stage of life and a working culture that embraces flexibility, diversity, and inclusion....

    onsite, Lake Charles, LA, United States
    Full TimeJunior (<2 years)
  • Danos, LLC

    Danos, LLC

    22 days ago

    Process engineer ii

    Overview Lead a design team in the development of basic process design specifications or provide oversight of an engineering contractor's technical deliverables during the front end design / detailed...

    onsite, Spring, TX, United States
    Full TimeMiddle (2-4 years)
  • Sargent & Lundy

    Sargent & Lundy

    22 days ago

    Process engineer 1 (entry-level) - energy & industrial (january 2027)

    Responsibilities This position has a target start date for a January 2027 start. Work as part of a multi-disciplinary team for multiple projects. Work under the supervision of a more senior process...

    onsite, Englewood, CO, United States
    $63k – $91k/yrFull TimeEntry with Degree
  • PHNX Materials

    PHNX Materials

    23 days ago

    Process engineer

    Note: We can only hire U.S. nationals due to obligations around our funding. About PHNX Materials: China controls 98% of the world's gallium, 92% of germanium, and 93% of silicon. In 2024, China...

    onsite, San Leandro, CA, United States
    Full TimeSenior (5+ years)
  • LSB INDUSTRIES

    LSB INDUSTRIES

    24 days ago

    Process engineer

    Job Details Job Location: LSB Cherokee AL - Cherokee, AL Salary Range: Undisclosed About LSB LSB is committed to playing a leadership role in the production of low and no carbon products that build,...

    onsite, Cherokee, CA, United States
    Full TimeJunior (<2 years)
  • Maas Energy Works, Inc

    Maas Energy Works, Inc

    24 days ago

    Process engineer i

    Position Title: GW - Process Engineer Department: Goose Works Reports to: Goose Works Manager Compensation Salary range $70,000k - $105,000k; Commensurate to Skills and Experience Hours Full-time:...

    onsite, Redding, CA, United States
    $70k – $105k/yrFull TimeJunior (<2 years)
  • Ashland Inc.

    Ashland Inc.

    a month ago

    Process engineer

    Are you the kind of person that is always thinking, sketching, seeking, and adjusting? Who needs to understand how things work and then figure out how they can work better? Are you a passionate,...

    onsite, Calvert City, KY, United States
    Full TimeJunior (<2 years)

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