Responsibilities & Key Deliverables
- New part development using the APQP process
- Supporting R&D and suppliers in performing Design for Manufacturing (DFM) and Design for Assembly (DFA) analyses, providing technical inputs to resolve DFM and DFA concerns during product and process development.
- Process planning (process flow design, PFMEA, manufacturing line layout) and quality planning (DVP, PV, MSA, SPC, PPM and warranty sign-off, safe launch plan, agreement of inspection, gauge planning) for all new part development to achieve First Time Right and Every Time Right.
- Identifying the fixtures, tooling, and gauges (FTG) required for the development of the part/product to meet design and quality requirements.
- Establishing and proving out tools, fixtures, and manufacturing processes; conducting supplier process audits, production trial run audits, and PPAP audits to identify gaps and ensure appropriate corrective actions.
- Ensuring quality target compliance of all new part development as per project quality target sign-off and project milestones.
- PPAP approval of parts meeting all design, quality, and capacity requirements according to project milestones.
- Ensuring robust corrective actions are taken using a structured approach for supplier quality concerns during build and validation.
- Supplier quality improvement by implementing best industry practices.
- Continual improvement of part quality, supplier performance, system, and process using Six Sigma and Kaizen approaches.
- Engineering change management
Experience
4-5 Years
Industry Preferred
Automotive OEM/ Tier 1
Qualifications
BE/B.Tech in Mechanical Engineering
General Requirements
Our commitment to Diversity, Equity, and Inclusion